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PLANNING
PLANNING
We support in making process, layout, part joining studies, clamp plans, cycle time diagrams , equipment lists, weld accessibility studies, process documentation etc. We validate the initial process / layout in simulation software's with available dummy models.
We support in making process, layout, part joining studies, clamp plans, cycle time diagrams , equipment lists, weld accessibility studies, process documentation etc. We validate the initial process / layout in simulation software's with available dummy models.
TOOLING DESIGN
TOOLING DESIGN
We support BIW fixture design in CATIA / NX / FIDES software's. Team has hands on experience with Daimler NX Add-on tools, Q-checker, VW N-Tools, Validat, BMW Karisma and GM-tool kit software's. Every design is closely validate in all phases with simulation team to ensure the error free design release.
We support BIW fixture design in CATIA / NX / FIDES software's. Team has hands on experience with Daimler NX Add-on tools, Q-checker, VW N-Tools, Validat, BMW Karisma and GM-tool kit software's. Every design is closely validate in all phases with simulation team to ensure the error free design release.
MANUFACTURING DRAWING
MANUFACTURING DRAWING
Upon the design approval from the customer, we finalize the 3D design , and start 2D detailing / bill of material generation. Team has hands on experience on Daimler SLE BOM, VW KSL BOM, BMW FM-Stueli.
Upon the design approval from the customer, we finalize the 3D design , and start 2D detailing / bill of material generation. Team has hands on experience on Daimler SLE BOM, VW KSL BOM, BMW FM-Stueli.
ROBOTIC SIMULATION & OLP
ROBOTIC SIMULATION & OLP
We are expertise in handling Robotic Simulation of complete line; have hands on experience in metal Finish line , main framing line assembly, underbody, body side, door, roof, deck lid, tail gate, lift gate, hood, fender on all 3 phases viz., 1) Process Phase 2) Design Phase and 3) OLP Phase.
We are expertise in handling Robotic Simulation of complete line; have hands on experience in metal Finish line , main framing line assembly, underbody, body side, door, roof, deck lid, tail gate, lift gate, hood, fender on all 3 phases viz., 1) Process Phase 2) Design Phase and 3) OLP Phase.
Tooling
Tooling
Design
Design
The detail study of process inputs are made with design expertise. Product orientation, Clamp plan and joinery information are finalized with the customer. Ergonomics study for operator load tools are carried out before start of concept design. Economic and compact concept designs are developed with the consideration of surrounding tools and cycle time.
The detail study of process inputs are made with design expertise. Product orientation, Clamp plan and joinery information are finalized with the customer. Ergonomics study for operator load tools are carried out before start of concept design. Economic and compact concept designs are developed with the consideration of surrounding tools and cycle time.
Upon the design approval from the customer, we finalize the 3D design finish and start 2D detailing and bill of material generation. During the finish phase, we ensure the clamp payload situation, Screw accessibility and easy maintenance. Finally we deliver the layout details and complete bill of material for manufacturing after quality checks are done.
Every design is closely validate in all phases with simulation team to ensure the error free tool release.
Team is capable of handling 3D /2D design in CATIA, NX and FIDES software's. Also have hands on experience on Daimler NX Add-on tools, Q-checker, SLE BOM, VW N-Tool, Validat, KSL BOM, BMW Karisma ,FM-Stueli and GM tool-kit.
Tooling Design
Tooling Design
Robotic Simulation
Robotic Simulation
We are expertise in handling Robotic Simulation of complete line; have hands on experience in Metal Finish line , Main Framing line assembly, Underbody, Body Side, Door, Roof, Deck lid, Tail gate, Lift gate, Hood, Fender on all 3 phases viz., 1) Process Phase 2) Design Phase and 3) OLP Phase.
We are expertise in handling Robotic Simulation of complete line; have hands on experience in Metal Finish line , Main Framing line assembly, Underbody, Body Side, Door, Roof, Deck lid, Tail gate, Lift gate, Hood, Fender on all 3 phases viz., 1) Process Phase 2) Design Phase and 3) OLP Phase.
Our process involves initial layout validation, robot reach study, Panel orientation study, concept tool design, spot distribution, cycle time validation, Kinematics of fixture, gripper, gun etc.
Tool validation and issue rectification idea, spot distribution final and validated as per fixture design interference, sequence cycle time, final gun design mounting, Gripper/gun payload confirmation and robot home spec.
Layout finalization – robot model, riser height, fence, light screen and other control box placement finalization, layout output, interference zone, I\O, Sequence, aux data – OLP as per required controllers, final cycle time arrival and document output, final weld spot list doc, final layout output, downloads, robot mounting specs., robot home position specs.
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